“This helps bring things like wearable sensors into the ‘Internet-of-things.’ Now you can monitor things like hydration levels, temperature, strain from an arm flexing and more,” said Berrigan.
The new chip is not only flexible but is actually a microcontroller with an onboard memory, able to both control a system as well as collect data for future analysis. The most complex, flexible integrated circuit ever produced, it has a memory more than 7,000 times larger than any other commercially available device.
“It’s capable of turning a system on and off, and it can also collect data from a sensor and retain it in memory,” said Berrigan. “We can wrap this type of chip around a fuel bladder sensor to detect leaks, use it to monitor munitions inventory and even augment cold-chain monitoring through temperature sensing. Enhancing logistics is just one of many ways this effort can help meet Air Force needs.”
Another benefit of the new microcontroller, according to Berrigan, is that it is helping the U.S. silicon manufacturing base to evolve to meet future needs.
“Whereas the European industrial base is focused on printing all parts of these types of devices, we are helping the U.S. silicon manufacturing community to convert to flexible capabilities and integrating this with low cost, 3D printed electronic circuitry,” said Berrigan. “This is a unique U.S. manufacturing capability.”
The flexible system-on-chip received the “Best New Material or Component Development Award” in the Wearable Technology Category at the 2017 IDTechEx Show, distinguishing it as a significant development for enabling wearable technology devices.
IDTechEX is one of the largest tradeshows focused on innovation and technology and brings in cutting edge research and subject matter experts from all over the globe.
“Being recognized as one of the best in the world truly underlies the benefits of military and industry working together to meet Air Force needs,” said Berrigan.
The yearlong effort to produce these devices was also sponsored in part by the Department of Defense Rapid Reaction Technology Office which supports emerging technology demonstrations to accelerate the delivery of solutions to meet current and future warfighter needs.